Laboratory of "Fluid Automation"

Objectives:

The main goal of the lab is the study and the development of fluid automation components and their itegration into systems.

Some of the main purposes are:

  • Development of innovative pneumatic components (special valves, interfaces, pneumatic and fluidic sensors etc.)
  • Development of automatic pneumatic systems
  • Development of pneumatic components and systems for textile industry
  • Development of fluid powered systems for agriculture
  • Development of pneumatic components and systems for automotive
  • Pneumatic applications for process industry
  • Development of pneumatic systems for rehabilitation and assistance to disabled people

Example of activities:

Here follows a short description of the activities of the laboratory sorted by the main interest areas.

COMPONENTS

Straight fibres pneumatic muscle
Carlo Ferraresi; Walter Franco; Andrea Manuello Bertetto

An evolution of the McKibben muscle.
The longitudinal orientation of the fibres gives particularly high force performance.

Proboscis actuator
Carlo Ferraresi; Andrea Manuello Bertetto, Gustavo Belforte, Francesco Pescarmona

Deformable fluid actuator. The internal section with 2 or 3 lobes allows bending in plane or space, controllable by the internal pressure.

Deformable actuator BiFAc2

Carlo Ferraresi; Walter Franco; Giuseppe Quaglia

Deformable fluid actuator, able to exert both tensile and pulling forces, thanks to its structure with two co-axial membranes.

Deformable actuator BiFAc3

Carlo Ferraresi; Walter Franco; Giuseppe Quaglia

Its structure with three membranes allows, with respect to BiFAc2, greater possibility of configuration and, therefore, the use in applications as vibration control or development of vehicular semi-active suspensions.

Laminar-turbulent amplifier

Guido Belforte; Gabriella Eula; Carlo Ferraresi; Vladimir Viktorov; Carmen Visconte

Digital interface between electric and pneumatic signals. Dimensions are small and electric consumption low. The main working principle is the transition of supply jet from laminar to turbulent field. There are an emitter nozzle and a receiver nozzle. The start of an acoustic signal between these two nozzles causes the laminar-turbulent supply jet transition. In this way the pressure recovered on output ports drastically drops. A variation of supply pressure about 30% do not disturb the interface behaviour. The results obtained are good and show the effective possibility to use this interface as pilot stage of pneumatic valves.

Braking systems for train and tram

Guido Belforte; Massimiliana Carello; Carlo Ferraresi ; Alexandre Ivanov; Matteo Martinelli; Francesco Pescarmona; Vladimir Viktorov

Modelling of pneumatic circuits for braking system using AMESim® program and experimental validation.

Collaboration:
Faiveley Transport S.p.A.

Hand with flexible fingers

Massimiliana Carello; Carlo Ferraresi; Carmen Visconte

Three pneumatically actuated fingers, having good adaptability in grasping various shape and size fruits, allow a quite uniform force distribution on the contact surface.

MEASUREMENT AND TEST BENCHES

Tests on pneumatic components

Guido Belforte; Massimiliana Carello; Alexandre Ivanov; Matteo Martinelli; Francesco Pescarmona

Test rigs to measure the air-flow and the shifting time. They follow the latest ISO standard reference and are automatic, flexible, sensorized.
It is possible to test: pneumatic valves, air conditioning units, pneumatic components.
Maximum upstream pressure 12 bar ; air-flow range 200÷12000 dm3/min (ANR).

Tester for artificial ventilators

Guido Belforte; Gabriella Eula; Terenziano Raparelli

The test of artificial ventilators is obtained by means of tester machines. They can measure every patient pulmonary parameter, such as: anaesthetic gas mix; maximum and minimum pressure; inspiration/expiration ratio; pulmonary frequency.
Artificial lung models were realised, both with fixed and with variables pulmonary volumes. In this case, a bellows allows to simulate with a single device every patient condition (adult; child, infant).

Phonatory VALVES

Guido Belforte; Massimiliana Carello

“in vitro” characterizations of phonatory valves, commercial and new prototype. In particular: direct and reverse air-flow measure, simulation of “real-working” (opening/closing) in “real” conditions

Collaborations:
ASO Ordine Mauriziano Presidio Ospedaliero Umberto I – Divisione O.R.L.
A.S.L. TO3 - Ospedali Riuniti di Pinerolo – Divisione O.R.L.

Visualisation techniques

Guido Belforte; Massimiliana Carello; Gabriella Eula; Carlo Ferraresi

To study fluidic and pneumatic components, visualisation techniques can be used. They are based on: fluid stream of hydrogen bubbles; coloured water stream; particles inside a fluid or on its surface.
For example, visualisation with hydrogen bubbles is realised by electrodes put inside a water stream. This technique was applied in various research, such as: study of velocity profile in fluidic amplifiers; study of vortex valves; study and optimization of fluid sealings for supply carburant in automotive field.

 

Oil filters

Guido Belforte; Terenziano Raparelli; Andrea Trivella

A test bench was organized to study the performance of air- oil coalescent filters. It allows the measure of the efficiency of the filters versus the air velocity, the operative pressure and the concentration of the injected oil.
The influence on efficiency of the type of the filtering media and the supply system of the cleaner body are studied. The figures show the scheme of the test bench, a filtering element with glass fibres and an enlargement, a cleaner body with transparent cup to visualize the coalescence.

Pneumatically actuated inverted pendulum

A Pneumatically actuated inverted pendulum controlled with PWM modulated digital valves has been developed. A PLC or alternatively an Arduino board are used to control the system. The picture shows the test bench.

AGRICULTURAL APPLICATIONS

Gripper-shears device for harvesting vine grapes

Guido Belforte; Gabriella Eula; Terenziano Raparelli

Using a device capable of picking up the fruit and of cutting the stem, all joined in the same endeffectors, this prototype is useful for vine grapes harvesting. In this way, the fruit can be automatically transported to the food box. The main parts of the system are: shears; gripper; pneumatic cylinder for the control

National Project PRIN 2004-06: “Pneumatic and mechatronic systems for the growing and the harvesting of traditional and strictly related with specific background agricultural products”

DeVoPeS (Defined Volume Pesticide Sprayer) for greenhouses

Guido Belforte; Gabriella Eula; Terenziano Raparelli

DeVoPeS is an automatic machine capable of spraying pesticide in a defined and hermetic area. The pesticide droplets diameter is less than 50 mm. Pesticide not deposited on crops, can be recovered by DeVoPeS.
DeVoPeS can work in a fixed area or can be moved by various types of robots over greenhouse benches. The whole cycle time is about 1.5 min. The control is obtained by a PLC.

National Project PRIN 2006-08 “Mechatronic and Pneumatic Systems for Safe, Environmentally Friendly and Competitive Automation in Floriculture”
Cooperation: University of Turin – Faculty of Agraria; CeRSAA (regional agricultural experimental station) Albenga (Savona – Italy)

Related links:

http://www.ilvo.vlaanderen.be/spraytechlab

http://www.cersaa.it/

Prototype for harvesting eating grapes

Guido Belforte; Gabriella Eula; Terenziano Raparelli

This device is made up of: shears to cut the fruit stem; a tray to harvest the fruit. The movement of the whole system is obtained by means of a PLC and by some optical sensors.
The tray can be mounted on a tractor with numerous articulated arms to reduce harvesting time.

National Project PRIN 2004-06: “Pneumatic and mechatronic systems for the growing and the harvesting of traditional and strictly related with specific background agricultural products”

APPLICAZIONI BIOMEDICALI

Voice analysis

Carello Massimiliana

Voice analisys (fundamental frequency, jitter, shimmer, maximum phonation time, ecc) of no-laringeal voice patients (oesophageal voice and voice with phonatory valve).

Collaborations:
ASO Ordine Mauriziano Presidio Ospedaliero Umberto I – Divisione O.R.L.
A.S.L. TO3 - Ospedali Riuniti di Pinerolo – Divisione O.R.L.

Artificial ventilators

Guido Belforte; Gabriella Eula; Terenziano Raparelli

Various kinds of prototypes of pneumatic ventilators were realised, using also electronic flow regulations.
In particular, they can be applied: for reanimation; for assisted ventilation; for pulmonary therapy; for anaesthesia.

Active orthesis for gait rehabilitation

Silvia Appendino ; Guido Belforte; Gabriella Eula

The use of active orthesis allows rehabilitation of people with no mobility. The prototype currently in testing (P.I.G.R.O.) is adaptable to different anthropometric sizes and imposed gait pattern can be amended as needed. It allows the activation of hip, knee and ankle. The research is carried out in collaboration with doctors and health personnel and its aim is the development of a new rehabilitation approach.
Cooperation with Italian Puzzle Cooperative, University of Turin – Psychology Faculty – Koelliker Hospital and Santa Croce Hospital (Turin).
Founded by “Compagnia di San Paolo” in the project titled “Exoskeleton for functional rehabilitation in paretic patients mobility” and from country Piedmont (Italy) in the project titled: “Validation of a method for gait rehabilitation in paretic patients using an active orthosis”

Aid for controlled foot motion during fMRI

Silvia Appendino ; Guido Belforte; Gabriella Eula
The effectiveness of neuro-rehabilitation can be assessed through in vivo tests such as fMRI performed before and after treatment. To highlight the actual neurological changes examinations should be carried out under the same conditions. The developed, entirely non-magnetic device, imposes a periodic and controlled movement to the ankle joint. This permits to evaluate whether the reactivation of motor areas related to locomotion has occurred following rehabilitation.
Cooperation with Italian Puzzle Cooperative, University of Turin – Psicolocy Faculty – Koelliker Hospital and Santa Croce Hospital (Turin).
Founded by “Compagnia di San Paolo” in the project titled “Exoskeleton for functional rehabilitation in paretic patients mobility” and from country Piemonte (Italy) in the project titled: “Validation of a method for gait rehabilitation in paretic patients using an active orthesis”.

INDUSTRIAL APPLICATIONS

Two-phases air-sand systems

Guido Belforte; Massimiliana Carello; Vladimir Viktorov

This system is an innovative system for non-traditional casting system, in particular a stripping fluidised bed, where the action of air and sand together, at higher temperature, allows the aluminium stripping action.
Using the CFD simulation a comparison between theoretical and experimental results in terms of pressure and flow is possible, in different working conditions.

TEXTILE APPLICATIONS

Winding

Guido Belforte; Alexandre Ivanov; Daniela Maffiodo; Francantonio Testore

The winding process of elastic yarns was optimised.

A parametric analysis was experimentally carried out by means of suitably designed test benches. In particular, the influence of the winding tension and of the angle of winding were analysed.

Carding

Guido Belforte; Alexandre Ivanov; Stefano Mauro; Francantonio Testore

A pneumatic device for carding allows avoiding the use of tape condenser with endless tape and of rubbing aprons.

Slubbing devices

Guido Belforte; Alexandre Ivanov; Francantonio Testore

A device was developed to improve the compactness of the roving for combed fibres.

Experimental tests pointed out a more uniform behaviour, in terms of resistance, of the treated roving than that of the standard roving.

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Raising

Guido Belforte; Gabriella Eula; Carlo Ferraresi; Alexandre Ivanov

An innovative process was developed aimed at finishing high quality wool fabrics. In particular, the raising phase was optimised, replacing standard teasels, made up of natural cards, by new metal teeth, able to reproduce the same effect.

Metal teeth with various geometries were manufactured and tested, able to produce fabrics with the same quality level as the standard ones, with the advantage of a longer life than the natural teasels.

Interlacing

Guido Belforte; Alexandre Ivanov; Stefano Mauro; Francantonio Testore

Interaction between the textile yarn and an air jet is provided inside a suitably designed chamber. The yarn fibres are initially spread and then strongly twisted.

The chamber geometry and the air flow-rate were chosen to ensure a periodic process: the yarn is made up of a sequence of compact parts (knots) and spread parts. The product quality depends, in fact, on both the knots regularity and on their internal friction.

Research is now focused on reducing air consumption.

Reduction of yarn hairiness

Guido Belforte; Alexandre Ivanov; Matteo Martinelli
Terenziano Raparelli; Francantonio Testore;
Andrea Trivella; Vladimir Viktorov

A pneumatic device reduces the yarn hairiness, improving the fabrics quality.
An air vortex, generated around the yarn moving from the spindle to the reel, winds the hairiness and makes the yarn compact.

Air-jet loom auxiliary nozzles

Guido Belforte; Giuliana Mattiazzo; Vladimir Viktorov; Carmen Visconte

The airflow from sub- nozzles having different shapes was analysed. Some tests were carried out outside the profiled reed and comparison between nozzles was made in terms of air velocity distribution, jet spreading and consumption.

In order to analyse the interaction between the jet emitted by an auxiliary nozzle and the loom profiled reed, some velocity measurements were repeated inside the weft passage, at various distances from the nozzle exit.

Air-jet loom main nozzle

Guido Belforte; Giuliana Mattiazzo; Vladimir Viktorov; Carmen Visconte

The drag force exerted by the main nozzle airflow in air-jet looms was studied, evaluating the influence of nozzle geometry and yarn material. In particular, length, shape and size of the acceleration tube were analysed.

Experimental tests were carried out on prototypes and numerical simulations were performed on a two-dimensional model implemented in the commercial CFD code Fluent.

Pneumatic Muscles and Active Garments

Silvia Appendino; Guido Belforte; Gabriella Eula; Roberto Grassi; Alexandre Ivanov

Design and construction of pneumatic muscles with different joining technologies for their integration in active garments.

Project financed in PROGETTO MULTIREGIONALE HI-TEX Reg. Piemonte - D.G.R. n. 227-4715 del 27/11/2006